WELDING & Fabrication

Capabilities

Flexible solutions, shorter lead times & quality craftsmanship

Sawyer's welding and fabrication capabilities provide a wide range of precision from design to delivery.

We transform your ideas and designs into realities. Our welders, fitters, fabricators, machinists and technicians are calibrated to the highest skill level. Their diverse expertise and years of experience puts us a step above the competition.

Sawyer Fabrication's reputable metal fabrication shop is fully outfitted for Certified R&U stamped ASME Vessels, Piping Systems, Modular Process Skids, and Heavy Structural Weldments, along with Conventional and Custom Machining. With reliable manufacturing processes and world-class craftsman, there's no fabrication job that Sawyer can't tackle.

 

We don't shy away from engineering challenges - we thrive on them.

 

Shop Capabilities

  • 85,000 sq. ft. facility includes blast and paint booth
  • 35,000 sq. ft. heavy weld bay
  • 40 acre property
  • 10 acre lay-down yard
  • 70 employees
  • 7.5 ton bridge cranes (4)
  • 20 ton bridge cranes (3)
  • 1 ton jib cranes (6)
  • Honing machine (1)
  • ½ ton cranes in machining bays (4)
  • Forklifts up to 55,000 lbs.
  • Weld machines (22)
  • Certified welders (20)
  • CNC machines (9)
  • CNC lathe machines (9)
  • Lathe machines (5)
  • Mill machines (4)
  • Drill presses (3)

Welding & Fabrication Capabilities

  • Welded Piping – for a variety of systems
  • ASME R & U Stamp vessel
  • Modular Process Skids
  • Heavy Weld
  • Custom Fabrication
  • Large Industrial Fabrication
  • Structural Fabrication
  • Conventional and Custom Machining
  • Drafting & Design
  • In-house Quality Control

HYDROGEN & WATER PROCESSING

Sawyer Fabrication is leading the way in developing innovative hydrogen production systems to upscale low-carbon hydrogen manufacturing, crucial for the energy sector's future. With global hydrogen demand expected to more than double by 2030, particularly in power, industrial, and transportation sectors, the company's expertise in water processing and special certifications is essential for growth.

Specializing in comprehensive hydrogen production systems, including power piping and vessels, Sawyer Fabrication is pivotal in carbon capture efforts and emission reduction. Our work in developing hydrogen and water processing infrastructure is key to advancing a sustainable and diversified energy landscape, preparing industries for a low-carbon future.

training and capabilities specific to hydrogen/oxygen equipment fabrication

  • Certified personnel training for ASME B31.12 Hydrogen Power Piping
  • Stainless Steel descaling (pickling) and augmented passivation per ASTME A380/A380M and ASTME A967/A967M
  • Equipment and component cleaning for oxygen and hydrogen service per CGA-4.1
  • Fully integrated Foreign Material Exclusion Program for the prevention of equipment and component contamination

HYDROGEN/OXYGEN Equipment fabrication for:

  • Water Processing Plants
  • Refineries
  • Clarifiers
  • Evaporators
  • Hydrogen Production Systems - including Power Piping and Vessels
  • Pure Oxygen - including Power Piping and Vessels

PRECISION & LARGE CAPACITY HONING

Sawyer Fabrication offers horizontal tube honing to produce smooth surface finishes and final sizing on cylindrical internal bores. We can hold tolerances to +.0001" in a variety of configurations and materials, including most alloy metals, stainless steel, and exotic alloys such as Inconel and Hastelloy. Our steel honing services produce higher accuracy from a smoother finish and geometric form of the bore.

WE SPECIALIZE IN HONING SERVICES THAT INCLUDE:

  • Industrial Honing
  • Hydraulic Cylinders
  • Die Casting Shot Tubes
  • Extruder Barrels
  • Gas Flow Meter Tubes
  • Fine Finish Bores
  • Tight Tolerance Bores
  • Thru Hole Bores
  • Blind Bores
  • Thin Wall Tube
  • Diameter Range (ID): 2.5" - 21"
  • Diameter Range (OD): 24" Max
  • Part Length: 20" Max
  • Stroke Speed Range: 5 - 90 ft./min.
  • Surface Finish Range: 125 RMS - 8 RMS

Logistics

Sawyer Fabrication partners with carefully-vetted companies throughout the United States and the world to provide the quickest, most cost-effective logistical system possible. Our shipping and handling expertise ensures that all of our products are delivered using the same care and expediency with which they are fabricated.

Whether your fab project is shipped locally or globally, Sawyer Fabrication guarantees it will arrive on schedule and undamaged. Our expert logistics team prepares and ships standard boxes and built-to-order crates, as well as large trailer-loaded projects.

 

The quality of our shop reflects the quality of our products

We believe the quality of the environment you work in matters.

 

Our shop stands out because it is clean and calculated. It conveys to us and our customers the pride we take in our work. The pristine condition of our facility, our tools, and our equipment is a reflection of our masterful fabrication skills and the results they produce.

 

We deliver high-quality products with unbeatable turnaround times while minimizing cost.

 

We are committed to upholding the best methodology and procedures throughout our entire manufacturing process. Efficiency is essential here at Sawyer Fabrication. Through meticulous planning, scheduling, production tracking, quality control, and skilled manpower, we are able to streamline our fabrication services.

Just a few ways that Sawyer Fabrication optimizes the entire manufacturing process:

  • Analyzing and custom-selecting the most effective options for your unique projects.
  • Sourcing the highest quality material and services through our trusted list of vendors.
  • Streamlining productivity of our optimized welding and fabrication operations.
  • Minimizing rejects and rework for quick delivery.